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Do It with Dermot Healy - Corner Weights


I sold some lever arm corner weight gauges and had to do an instruction sheet .....so here it is in case it is of use to others

Preliminaries

1. The usual sign of a car with a significant cornerweight problem is premature locking of a laden front wheel under braking. Obviously many cars will lock a front wheel on turn in as it becomes unladen, but if one front wheel consistently locks prematurely before turn in then corner weights need checking.
2 You need a decent flat surface…..scrutineering areas in the paddock often have a flat patch where they check ride heights etc
3 Do the corner weights last…after you have set everything else & adjusted ride height/rake as these adjustments will affect cornerweights
4 Use the wheels/tyres that you intend to race on & inflate tyres to correct pressures. It is worth measuring the cirumferance of each set of pair of tyres as sometimes there can be significant differences between tyres of the same nominal diameter especially if you are using secondhand rubber of indeterminate origins.
5 Disconnect rollbars (…just one end of the link will do!)
6 If the car has not been used (and the suspension has been apart) jump up & down on the car to ensure suspension/springs etc are seated properly.
7 Check that the front suspension appears correctly set – eg pushrod lengths appear equal, spring platforms in similar positions, no obvious distortion of rocker arms/wishbones. No obvious wear at the point pushrods meet wishbones. etc

Using a lever type Cornerweight Gauge

1. Adjust the gauge so that the lifting tab is roughly in line with the top of the wheel rim. There are several different holes in the gauge uprightthat allow you to adjust as required
2. Position lifting tab under top edge of wheel rim – some wheel designsmay make this difficult, in which case you may have to fabricate a small metal clip that will connect with holes or spokes in the wheeland provide a location for the gauge lifting tab
3 Lift the wheel several times to break any stickiness between wheel and ground & then insert a sheet of thin card/or thin metal under the wheel. Lift the wheel slowly with the cornerweight gauge until you can just release the card & record the gauge reading. Repeat the process a couple of times to confirm a consistent reading.
4 Repeat for all four wheels – the absolute values are unimportant. What you are looking for is a situation where the readings across each pair of front or rear wheels are broadly similar.
5 If there is an imbalance it will appear in the form of one diagonal pair of wheels showing low readings – eg LH front 140lbs RH front 180lbsLH Rear 280lbs RH Rear 230lbs
6 An imbalance in any other form suggests something very odd – most likely an error in the cornerweighting process/uneven floor/things embedded in tyres preventing the card form sliding out, or something simila.

Correcting an imbalance

1 The adjustment necessary to correct an imbalance will depend on the suspension design. You will either adjust a pushrod (most F3, FR & modern FFs), adjust a spring platform (most older cars FFs,FVL,FVJs)or on some cars with appropriate dampers you will make use of an adjustment on the damper mounting.
2 There will be a single mode of adjustment appropriate for each car – eg you should never find yourself adjusting both a pushrod and a coil platform on a single car
3 ALL adjustment is done at the rear. Adjust the rear corner which is giving the LOW reading. By raising the coil platform/extending the pushrod or whatever you will encourage that wheel to take a greater interest in proceedings. This will automatically correct the low reading of the opposite diagonal front wheel
4. Quite small adjustments of a coil platform or a pushrod should make significant difference to the imbalance. If your adjustments are not having any effect…..then something is wrong with the adjustment process/cornerweighting process/ or ….the car (it is bending in the middle as the engine is not really connected to the tub?)
5 By adjusting the corner with the low reading you ensure that your adjustments are least likely to reduce the ride height. However to correct a severe imbalance you may need to adjust both rear corners (one side up & one side down)in which case beware that ride height/rake may be affected adversely.
6 This adjustment procedure assumes that the front suspension is not significantly misaligned. If it proves impossible to secure anappropriate balance by this adjustment process then you should look carefully to see that the front suspension pushrod lengths are equalized & that rocker arms have not distorted unduly or damper or pushrod mounting points worn or elongated.
7 You DO NOT need to seek perfection. If you consider the loads on the suspension when racing, and the fact that even the smoothest circuit surface will not be totally flat and free from undulations, there is no special benefit to be gained by trying to secure 100% balance. A situation where readings across pairs of wheels show a difference of less than 10% will probably suffice for most purposes (unless your name is Tristan).

Other thoughts

1. When extending pushrods DO be sure that there remains sufficient thread in the pushrod to ensure its security. As a rule of thumb you would not wish to have less that 1.5 times the diameter of the rod end thread remaining in a collar or pushrod. Pushrods are very highly stressed & failure could be unpleasant
2 Make sure that the rod ends & thus the pushrods can rotate after adjustment – ie that the rose joints at each end are not binding in their housings but are properly centralized. If you cannot rotate a pushrod slightly, then it is likely to be under severe additional stress in use and you run a risk of failure
3 It is worth checking corner weights regularly & the convenience of the lever arm cornerweight gauges make this easy to do at the circuit. A change in corner weights will alert you to wear and damage that might otherwise go undetected. Eg- rocker arms (esp on FVLs) will start to bend and distort, Damper mounting points will elongate, distort and fracture (eg FVJs) whilst lower wishbones will wear due to high stress at the point where they connect with pushrods (F3s FRs)
4 Don’t forget to reconnect the roll bars.

Dermot Healy

Disclaimer: The above represents only the unofficial view of the writer and not of the Monoposto Racing Club in any way whatsover. Subheadlines and captions are not originated from the named author. We are unable to reproduce results due to copyright reasons. If any pictures are copyright and the owner wishes them removed please email us.

     

 

 

The author

A locking left front

 

A corner weight gauge

 

A set up sheet for a small single seater